The fully paper packaging solution is a series of equipment composed of modular robotic systems and environmentally friendly adhesive-free/paper-based processes. It focuses on 100% paper-based single-material, high recycling rate, and rapid model change. Its core features are:
Flexible sealing technology
Gentle sealing for paper-based stretch film / single-material recyclable film: The longitudinal seams are sealed by ultrasonic welding, while the transverse seams are sealed by the "flying heat sealing unit" to prevent damage to the paper material due to high temperatures.
It can seamlessly switch between plastic film/paper film and plastic tray/paperboard tray, meeting both traditional and sustainable packaging requirements.
2. Robots and Vision System
Equipped with F4/T4 series picking and placing robots, together with a 3D vision recognition system, it can precisely locate the position, height and quality of the products, and automatically reject the defective ones.
The robotic tools can be quickly replaced and support various product forms such as flat, stacked, and side-arranged.
3. Efficient Changeover and Cleaning
Format change does not require complex equipment. In some scenarios, the changeover time is less than 30 minutes. By replacing the traditional carrier chain with belt conveyors, cleaning becomes more convenient.
Modular expansion: Additional sub-modules such as labeling, coding, and inspection can be integrated.
Typical application scenarios
• Food industry: Pure paper packaging for chocolate, cookies, bread, yogurt, and beverage bottles;
• Cosmetics/Pharmaceuticals: Non-adhesive paper outer boxes and inner supports for skin care products and medicine boxes;
• E-commerce logistics: Automated packaging line for recyclable paper-based courier boxes.
Core feature
1.Highly modularized + One-stop integration: All series of components are independently developed and produced, with few interfaces and strong compatibility; Modules for picking, packaging, wrapping, and boxing can be combined as needed, and they are compatible with both new and old production lines; Aircraft boxes, sky covers, paper boxes with internal supports, etc. cover multiple platforms from standard to highly complex scenarios, and can be compatible with various types of paper materials (such as kraft paper, white card paper, coated paper film).
2. Visual guidance + Flexible High Speed: Equipped with a 3D vision/image processing system, it can accurately identify the product's posture and dynamically adjust; 4-axis robot + special gripper, capable of high-speed (up to 180 picks per minute) and gentle operation without damaging the materials; equipment availability reaches 99%.
3. Rapid model change + Compact footprint: Tool-free format switching, completing SKU/packaging style changes in minutes.
Furthermore; By replacing the mechanical hand for picking up the fixtures and the paper forming molds, different specifications of packaging boxes can be changed; The self-developed robot can be densely arranged in multiple units within the same machine frame, saving 5% - 10% of space compared to similar products.
4. Applicable to various materials and packaging forms of different specifications: Supports pure paper-based stretch film and single-material paper composite film; Box
Motion seal + ultrasonic gentle sealing to prevent damage to paper materials due to high temperature; can seamlessly switch between plastic film/paper film and plastic tray.
Pallet / cardboard tray; commonly used for baking, chocolate, and snacks in pillow-style fully paper packaging; changeover time is short (in some scenarios < 30 minutes)
5. The advantages of the one-piece packaging material are more obvious:
Less ingredients used, lower material costs
The one-piece packaging is made by integrating a single sheet of cardboard into one piece. It does not require inner supports, liners, or multi-layer card boxes. Compared to traditional lid-top and lock-bottom boxes, it saves 20% to 40% of paper usage, and significantly reduces the weight and material consumption.
2. The supply chain is simpler and the procurement cost is lower.
Only one single sheet of cardboard is needed to complete the packaging. This eliminates the need for purchasing, accounting for multiple components (box body + box cover + inner card), as well as the management of storage. The supply chain process is shorter and the unit price is lower.
3. Lower logistics and warehousing costs
The one-piece packaging material is transported in a flat form and can be folded into shape. With the same volume, it can hold three to five times more items than traditional formed paper boxes. As a result, transportation costs, storage space, and handling costs have significantly decreased.
4. Lower production losses
The single-piece structure has uniform size and a high fault tolerance rate. The waste rate during folding and forming is much lower than that of traditional multi-piece assembled boxes. There is less material waste and the overall usage cost is lower.
5. No glue / Less glue, reducing the cost of auxiliary materials
6. Robots and Vision System:
Equipped with a picking and placing robot, combined with a 3D vision recognition system, it can precisely locate the position, height and quality of the products, and automatically reject the defective ones. The robot tools can be quickly replaced, and it supports various product forms such as flat, stacked and side-lying.
Advantages over traditional packaging machines
Full Paper Packaging Machine Selection Information Table
